Metal Insert Injection Molding

A form of plastic injection molding, insert molding is the process of molding or forming plastic parts around other, non-plastic parts (inserts). Inserts are commonly simple metal objects, such as bushings or surgical tubes,

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Metal insert injection molding

A form of plastic injection molding, insert molding is the process of molding or forming plastic parts around other, non-plastic parts (inserts). Inserts are commonly simple metal objects, such as bushings or surgical tubes, but more complex devices, such as motors or batteries, can be used as well. In some instances, non-metal materials are used as insert components.

In general, insert molding is a highly efficient process that is very flexible and customizable. A number of plastic materials can be used, including ABS, nylon, polypropylene, and polystyrene, as well as medical grade thermoplastics.

Insert Molding Process

Insert molding is performed using advanced, high-tech molding machines specifically designed for this process. It requires extremely tight tolerances to ensure that the plastic parts are formed properly—even a sub-millimeter misalignment can cause the entire process to fail. Similarly, the insert components must also be dimensionally perfect to ensure the proper construction and performance of the finished product.

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